Exploring 80/20 Aluminum Extrusions: Benefits, Applications, and Tips for Installation


80/20 aluminum extrusions are custom-made aluminum components that offer a wide range of applications in many industries. These extrusions come in a variety of sizes and shapes, making them ideal for creating durable and reliable structures, frames, and other products. With their strength and versatility, 80/20 aluminum extrusions can be used in a variety of projects from simple frames to complex machinery.

How to Choose the Right 80/20 Aluminum Extrusion for Your Project

When selecting 80/20 aluminum extrusions for your project, it’s important to consider your needs and research the different types and sizes of extrusions available. Start by considering the size of the project and the type of material you need. For example, if you’re creating a frame for a machine, you’ll want to make sure the extrusion is strong enough to support the weight of the machine. Once you’ve determined your project needs, research the various types and sizes of extrusions available to find the best fit for your project.

An Overview of 80/20 Aluminum Extrusions and Their Applications

80/20 aluminum extrusions are widely used in a variety of industries due to their strength, durability, and low cost. Common industries that use these extrusions include construction, automotive, aerospace, and manufacturing. In addition to being used in large scale industrial projects, 80/20 aluminum extrusions are also popular for DIY projects such as furniture, lighting fixtures, and outdoor structures.

Designing with 80/20 Aluminum Extrusions

Designing with 80/20 aluminum extrusions is relatively straightforward, but there are a few things to keep in mind. If you’re working with an experienced designer, they will be able to help you create the right design for your project. If you’re designing the project yourself, it’s important to use CAD software to ensure the design is accurate and up to code. Additionally, you’ll want to consider the type of accessories and features you want to add to your project when designing with 80/20 aluminum extrusions.

Innovative Uses for 80/20 Aluminum Extrusions

One of the great things about 80/20 aluminum extrusions is their versatility. They can be used to create all sorts of creative projects, from custom shelving to complex robotics. You can also add accessories and features to your 80/20 aluminum extrusions to give them even more functionality. Some examples of accessories include lights, fans, and motion sensors. With the right accessories, you can turn your 80/20 aluminum extrusions into something truly unique.

Tips for Cutting and Installing 80/20 Aluminum Extrusions

Cutting and installing 80/20 aluminum extrusions can be tricky, so it’s important to follow the instructions carefully. Before you begin, prepare the area where you’ll be installing the extrusion. This includes cleaning the surface, measuring and marking the area, and ensuring that the area is level. When cutting the extrusions, use a saw with a fine-toothed blade and take your time to get a clean cut. When it comes to installation, use a drill and screws to secure the extrusions in place.

Common Issues with 80/20 Aluminum Extrusions and How to Resolve Them

When working with 80/20 aluminum extrusions, it’s important to be aware of common issues that may arise. These include incorrect measurements, poor fitting, and corrosion. To avoid these issues, double-check your measurements and make sure the extrusions fit properly before installing. Additionally, make sure to use the correct tools and materials for cutting and installation. If you do encounter any issues, consult an experienced professional for troubleshooting solutions.


80/20 aluminum extrusions are a great choice for a variety of projects due to their strength, durability, and versatility. With the right design and installation techniques, you can create custom projects that are both reliable and aesthetically pleasing. For more information on 80/20 aluminum extrusions, be sure to do your research and consult an experienced designer or installer.

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